Prismatic Cell Leak Detection Machine for Prismatic Cell Manufacturing
Prismatic Cell Leak Detection Machine is suitable for air-tightness testing of the peripheral welds for prismatic cell. After manual loading, do vacuum and air-tightness test according to vacuum box method. The device is used to determine the pass or fail status of the tested products.
Equipment Configuration Description (For Reference)
|
No. |
Name |
QTY |
Notes |
|
1 |
Test Chamber |
1 |
Customized |
|
2 |
Air Tightness Tester |
1 |
Domestic |
|
3 |
Vacuum Pump Unit |
1 |
Jivei or Equivalent Domestic |
|
4 |
PLC/Servo |
1 |
Inovance/Omron or Equivalent |
|
5 |
Sensor |
1 |
Omron/Keyence/Panasonic |
|
6 |
Cylinder |
1 |
Airtac/SMC |
|
7 |
Inverter |
1 |
Inovance/Wecon or Equivalent |
|
8 |
Touch Screen |
1 |
Weintek/Kunlun Tongtai or Equivalent |
|
9 |
Data Collection |
1 |
Industrial PC + Computer |
Specifications
|
No. |
Name |
Specifications |
|
1 |
Vacuum Box |
Each vacuum box holds one workpiece, with manual loading and unloading. |
|
2 |
Pressure Inside Vacuum Box |
≤40pa; |
|
3 |
Pressure |
500~1000pa(Pressure Adjustable ); |
|
4 |
Vacuum Pump Ultimate Vacuum Degree |
≤5pa |
|
5 |
Chamber Sealing Performance |
Vacuum to 20Pa, hold pressure for 2 minutes before testing. Pressure drop requirement: within 1 minute after testing starts, the pressure drop in the test chamber should be ≤50Pa. |
|
6 |
Equipment Leak Detection Accuracy |
9.0*10-3pa.m3/S (Leak rate control set on the leak detector or system) |
|
7 |
Test Chamber Repositioning Accuracy |
≤0.02mm |
|
8 |
Single-Side Clearance of Battery Cell in Test Chamber |
≤0.5mm |
|
9 |
Leakage Detection Failure Rate |
0 |
|
10 |
False Detection Rate |
≤0.3% |
|
11 |
Detection Time |
5~10s; |
|
12 |
Equipment Failure Rate |
≤2% (Failures caused only by equipment anomalies during normal production; routine maintenance is not included.) |
|
13 |
Pass Rate |
≥99.5%(Excluding variations in incoming material thickness, defective incoming materials, and human factors) |
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